Custom medical cable assemblies — built on our own wire and mould lines
Most of this catalogue is standard product. This page is for the rest: the monitor with an undocumented connector, the device programme that needs a cable nobody stocks, the distributor whose market demands a different length, jacket or label. Custom cable assemblies are where the factory's structure pays off — cable extrusion is in-house, mould processing is in-house, and the mould library behind the standard range already runs to more than 2,800 tools.
The stocked connector range shows the breadth the custom line builds on: LEMO-pattern and BNC assemblies, 2 mm pin and 1.5 mm DIN safety terminations, multi-pin monitor connectors across thirty-plus platforms, and the adapter cables (SpO2, IBP, temperature) that began life as somebody's non-standard requirement.

What can be customised
- Connector: platform patterns from the existing mould library, or new tooling for undocumented interfaces
- Cable: length, conductor build, jacket material (TPU standard) and colour
- Patient end: sensor housings, clips and electrode terminations from the standard range
- Branding: private label, packaging and documentation under OEM/ODM programmes
How a custom build proceeds
Send the target device (brand, model, and a connector photo or sample if the interface is undocumented) and the electrical requirement. Feasibility and tooling are assessed against the mould library first — a large share of 'custom' requests turn out to be an existing connector pattern with a new cable or label. Samples are produced for your verification before bulk production; MOQ and lead time are confirmed per build in the quotation, since both depend on tooling.
Representative products from the current catalogue
| Product (official store listing) | Key specifications |
|---|---|
| BNC Male Connector,fit for 5mm Cable | |
| CMOS DRAKE AED pads/defib pads Compatible for Adult/Pediatric | CMOS DRAKE: F7988/CM;Category: ECG;AED End Connector: 2 Pin Connectors;Cable Material: PVC Jacket;Storage Temperature Range: -10℃~ +40℃;Maximum Number of Defibrillation Shocks: 50;Latex-free: Yes;Packaging Unit: 1pc;Weight: 0.26 lb;ECG Type |
| Compatible Hamilton Infant Flow Sensor with OD15 x ID15 connectors and calibration adapter | |
| CU Medical System AED pads/defib pads Compatible for Adult/Pediatric | CU Medical System: F7959/W;Category: ECG;AED End Connector: 2 Pin Connectors;Cable Material: PVC Jacket;Storage Temperature Range: -10℃~ +40℃;Maximum Number of Defibrillation Shocks: 50;Latex-free: Yes;Packaging Unit: 1pc;Weight: 0.21 lb;EC |
| Disposable sterile warming blanket for Intraoperative blanket Dual Port Torso | 3M-Bair Hugger: 542;Smith Medical: Smiths Medical Level1 Equator® (EQ-5000);Category: TEMP.;Applications: Medical (ICU, OR);Length*Width: 1150*1000mm;Latex-free: Yes;Packaging Unit: 1;Weight: 0.45 lb;Compliance: CE, ISO10993-1, 5, 10:2003E, |
| Disposable sterile warming blanket for Intraoperative blanket Full Body Surgical | 3M-Bair Hugger: 610;Smith Medical: Smiths Medical Level1 Equator® (EQ-5000);Category: TEMP.;Applications: Medical (ICU, OR);Length*Width: 2000*1100mm;Latex-free: Yes;Packaging Unit: 1;Weight: 0.55 lb;Product Type: Disposable warming blanket |
Questions & answers
Can you reproduce a discontinued OEM cable?
In many cases yes — send the sample or the OEM part number. Feasibility is confirmed against the connector and mould library before quotation.
What is the minimum order for a custom assembly?
It depends on whether new tooling is required; MOQ is confirmed per build in the quotation. Sample builds precede any bulk commitment.
Do you offer private labelling?
Yes — OEM/ODM with private label and packaging is a standard service across the catalogue, including custom assemblies.
See also: About the factory · Standard ECG cables · Start a custom build enquiry